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Heater pads for flexitanks

Understanding Heater Pads for Flexitanks

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Heater pads for flexitanks play a crucial role in ensuring the efficient transportation of temperature-sensitive liquids, offering a reliable heating solution for various industrial and commercial applications. Whether shipping food-grade products, chemicals, or pharmaceuticals, maintaining the right temperature during transit is essential to preserve product integrity and quality.

Heater Pads for Flexitanks

What are Heater Pads?

Heater pads are specialized heating elements designed to regulate the temperature inside flexitanks, which are large, flexible containers used to transport liquids in bulk. These pads are typically placed beneath or around the flexitank to provide uniform heating throughout the container. They are essential for preventing liquids from freezing during cold weather or maintaining optimal temperatures as required by the cargo.

How to Operate Heater Pads in Flexitank?

Operating heater pads for flexitanks involves straightforward steps to ensure effective temperature control:

  1. Installation: Before filling the flexitank, ensure the heater pads are properly installed according to manufacturer guidelines. This includes securing them evenly underneath or around the flexitank.
  2. Power Connection: Heater pads are powered electrically. They often come with plug-and-play functionality or require simple wiring to a power source. Always use compatible power outlets and ensure the voltage matches the pad specifications.
  3. Temperature Control: Most heater pads are equipped with temperature sensors and controllers. Set the desired temperature based on cargo requirements using the provided control panel or digital interface.
  4. Monitoring: Regularly monitor the temperature inside the flexitank during transit. Adjust the heater pad settings if necessary to maintain consistent temperatures as per cargo specifications.

Specifications of Heater Pads

Heater pads vary in specifications based on the type of cargo and environmental conditions:

  • Power Rating: Typically ranges from 1000 watts to 3000 watts, depending on the size and heating requirements.
  • Temperature Range: Can heat from ambient temperature up to 80°C or higher, suitable for a wide range of liquids.
  • Material: Constructed from durable materials such as silicone or polyurethane with insulation to ensure safety and efficiency.
  • Size and Shape: Available in various dimensions to fit different flexitank sizes and configurations.
Conclusion

Heater pads for flexitanks are indispensable for ensuring the safe and efficient transportation of liquids that require controlled temperatures. By understanding their operation, specifications, and addressing common FAQs, users can effectively utilize heater pads to maintain product quality and integrity throughout the shipping process.

In conclusion, investing in quality heater pads and following proper operational procedures is essential for industries reliant on flexitanks for bulk liquid transportation. Whether for food, pharmaceuticals, or industrial chemicals, heater pads provide the necessary thermal control to safeguard valuable cargo.

Frequently Asked Questions (FAQs)

Q1: Are heater pads safe to use with all types of liquids?

  • Heater pads are designed to be compatible with most liquids, including food-grade products, chemicals, and pharmaceuticals. However, always verify compatibility with specific cargo requirements.

Q2: Can heater pads be used in cold climates?

  • Yes, heater pads are specifically designed to prevent liquids from freezing during transportation in cold climates. They provide reliable heating to maintain consistent temperatures.

Q3: How long do heater pads last?

  • The lifespan of heater pads depends on usage and maintenance. With proper care and regular inspection, they can last for several years.

Q4: Can heater pads be repaired if damaged?

  • In most cases, minor damages can be repaired by qualified technicians. Manufacturers often provide repair services or replacement parts.

Q5: Are heater pads easy to install and remove?

  • Yes, heater pads are designed for easy installation and removal. They are lightweight and flexible, allowing for quick setup and dismantling.
Preparing Heater Pads for Flexitanks

Preparing Heater Pads for Flexitanks

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Based on the kind of product being transport, and based on the atmospheric conditions, you can install Heater Pads for Flexitanks and maintain the desired temperature from the beginning of the load, until the discharge in the destination.

Listed below are some of the tips to follow in regards to heater pad preparation steps 

  • In the first tape, it is important to pull the tape off from the heater pad roll. However, it is important not to cut off.
  • In the next step, place the heater pad on the floor of the container close to the doors. Ensure that the inlet and outlet hose are at the rear of the container. Unroll the heater pad in the direction of the front of the container. The unit should be placed in the middle of the container and close enough to the doors to get access into the inlet and outlet hose. It is vital to ensure that the hose lays even on floor devoid of running up the container wall.  It is of utmost importance to avoid KINKS in the hose. Tie the ends of the hose down can assist.
  • Line up the inlet and outlet hose to the rear of the bulkhead panel. Cut two holes 1” x 1” in the base of the bulkhead panel to drag the inlet and outlet hose through. Refrain from stacking bulkhead panel on heater hose or heater pad.
  • Attach the inlet and outlet hoses of the heater pad to the hot water system (which is used at the discharge location).
  • Let the hot water travel until the temperature of the product has increased as per the requirement.

These are some of the vital steps that need to be followed in regards to heater pad preparation steps

Related: Installation Guide for Heater Pads for Flexitanks

The heater pads for flexitanks are used to make the atmospheric condition appropriate for the product being transported. Heater pads are a great finding and work to make sure the products are shipped in a safe and temperature controlled environment. The heater pad essentially has a steady HDP/Valuflex hose which ensures steam and hot water flow through liberally to heat the product inside.

For more information call: +91 2662 227 100

Installation Guide for Heater Pads for Flexitanks-Fluid Flexitanks

Installation Guide for Heater Pads for Flexitanks

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Flexitanks are the safest, most innovative, effective and economic way to transport bulk liquid items from one place to another. It helps to preserve the integrity of the non-hazardous liquids and products that are being transported. It is produced from a plastic material and works to make sure that the liquid items inside do not get contaminated in any way. You can also install heater pads with flexitanks when transporting temperature sensitive liquid such as oil and paraffin to stimulate the download.

The Workings and Installation of Flexitanks

Flexitanks need to be installed in 20” containers. Generally, it takes about 20-30 minutes to install. Following this, your container is ready for the cargo to be loaded into it. The installation of the flexitank can be carried out at the place of loading or even on the container terminal. After the installation has taken place, all that is left to do is attach your connecting device to the flexitank.

You can use the pump to start the loading process. This process can take about 20-40 minutes. After this your cargo is safe to travel. You can carry out the transportation process by land, sea or rail.

Related: Using A Fluid Flexitank Heater Pads When Transporting A Low Melting Point Liquid

Heater Pads for Flexitanks

Sometimes, thermal insulation is added to the flexitank. This ensures that it can suit the atmospheric conditions, the type of product it carries and temperature range. Heater pads for flexitanks are used to maintain the preferred temperature from the time of transportation all the way to the destination. The heater pad basically has a constant HDP/Valuflex hose. This ensures steam and hot water flow through freely to heat the product inside.

Preparing Heater Pads

Roughly speaking, heater pads are prepared in the following way:

  • Place the heater pad on the floor of the container; unroll it towards the front of the container. See that the hose is flat on the floor.
  • Line up the inlet/outlet hose to the back of the bulkhead panel. Make two holes at the bottom of the panel so you can pull the hose through easily.
  • Attach the inlet and outlet hoses of the heater pad to the hot water system (which is used at the discharge location).
  • Let the hot water travel until the temperature of the product has risen as per the requirement.

Advantages of Heating Pads

  • Heater pads for flexitanks are used to make the atmospheric condition suitable for the product being transported.
  • You can preserve the desired temperature at the start of the load right until it has to be unloaded at the desired location.
  • Behind the corrugated paper, there are lines of steel and rubber placed. This is placed at the time of the flexitank installation. It ensures adequate heat is provided to the product until melting so that download can be encouraged.
  • Heater pads are used for liquids that are easy to crystallize as the download can be carried out in a more rapid way.
  • Heater pads are reusable in nature and do not need to be discarded after one use itself.
  • You can use it to keep coconut oil, palm oil, animal fats, syrup, paraffin, paraffin wax and maltose at their required temperatures.

Heater pads are a great discovery and work to ensure the products are transported in a safe and temperature controlled environment. At Rishi FIBC, we can guide you on using heater pads for flexitanks. We are a leading manufacturer of flexitanks in India and can customize flexitanks as per your requirement.

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