Archive for year: 2018

Since time immemorial, tank containers were the sole and primary means for transportation of cargos of liquid throughout the world. But in recent times, the discovery of flexitanks have added an indescribable advantage in the liquid transportation industry. Flexitanks are the flexible bags that are collapsible and specially designed to be fitted inside freight containers of 20 foot. Flexitanks have added an extra advantage in the transportation. Transportation can be done in bulks and thus, have curtailed the high cost of transportation. Flexitanks can not only transport various kinds of liquids but also food stuffs as well as ink, emulsifiers and other non-hazardous and non-inflammable commodities. However, it is best used for the transportation of non-hazardous liquids like juice, ink, oil and fats etc.

Flexitanks are available in myriad shapes and sizes and can be used as per the requirement. It can increase the volume of a particular tank. Suppose, a normal container whose capacity is 20,000 litres can hold 24,000 bottles of wine, on the other hand, a flexitank can hold as much as 32,000 bottles of wine with a capacity of 20,000 litres. Liquids can be transported in bulk.

Read more: Flexitanks a Better Alternate to ISO Tank Containers and Drums

Containers, that has been used for the transportation of liquids till now had to be transported and shipped after it has been used. It had to be cleaned and maintained properly. Hygiene has to be maintained since it involves transportation of food and liquids that are edible. Such procedures were long and also involved a lot of money. On the other hand, flexitanks can be easily shipped and transported in a 20-foot container anywhere without any hassle.

Red more: Flexitanks A Complete Fluid Transportation Solution

Liquids that are transported have to be loaded in a container before the transportation and after it reaches its destination, it has to be unloaded again. This involves a lot of time and labour. People have to be paid those who were involved in the process of loading. But it is not the same in case of flexitanks. Liquids can be easily loaded in these tanks without much labour and it can be done within a short interval of time. Thus, both time and money can be saved by using the flexitanks.

An ISO Tank is more expensive in comparison to the Flexitanks. Flexitanks are more advantageous since it can be easily manufactured, used and cleaned and can be utilised for the next endeavour. However, these are meant for one-time transportation of liquids, yet they can be easily recycled and reused. Liquids remain secured and protected inside a flexitank. A flexitank is placed inside a container tank. Therefore, it reduces the risk of leakage and spills during transportation. With all these advantages, flexitanks have set ideal standards for the transportation of liquids throughout the world.

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All liquids that are not categorized as dangerous or hazardous can be transported with the help of flexitanks. The flexitanks are nothing but large flexibags bags used to transport large quantities of liquid. Research shows that they are the preferred transportation material for edible liquids, like cooking oils, wines and fruit juices. In fact, 30 percent of the wine from across the world is transported in flexitanks.

Demand of Flexitanks

The demand for flexitanks is expected to significantly increase in the Asia Pacific region. This is primarily because the region is one of the leading producers and exporters of liquids, including aerated and non-aerated beverages, industrial liquids, vegetable oils, water, and industrial liquids. Hence, the demand for flexitanks in the Asia Pacific region will continue to grow from 2016 to 2026, at the rate of 14.3% CAGR.

Flexitank revenue in the Asia Pacific region in 2018 is predicted to reach a whopping US$159.4 million. This is primarily because it is more economical to transport bulk liquid using flexitanks, even though the cost of one unit of flexitank is higher than the cost of drums or intermediate bulk container.

The global flexitank market is dominated by a few leading manufacturers, who own 50% of the market share. The key players in the global flexitank market are Trans Ocean Bulk Logistics, Global Flexitank Logistics, Trust Flexitanks, Qingdao Global Flexitank Logistics, and Braid Logistics UK.

Cost of Flexitanks

A standard 20-foot container can easily accommodate one flexitank, which has a capacity of 24,000 liters. On the other hand, to transport the same volume, an exporter would require 18 to 20 units of IBC tanks and 80 units of drums.

Related: https://fluidflexitanks.com/rishi-fibc-flexitanks-can-reduce-transport-cost/

With flexitanks, there is no worry about renting as is the case with ISO tanks. Also, the exporter does not have to worry about the duration of the journey or returning the rented tanks when using flexitanks. Hence, flexitanks are more affordable, and this is spurring demand for these bags.

Read more: Flexitanks for Bulk Liquid Transportation

Meeting the Demand

Flexitank manufacturers are increasing the production capacity of flexitanks in India and China.

Qingdao Hengxin Plastic announced in 2018 it would be increasing the production of flexitanks to 200,000 units. The company has been manufacturing these bags for more than 10 years, and in June 2017, it sold about 100,000 flexitanks.

Even the US manufacturers of flexitank are increasing production due to rise in customer demand. This was obvious from the announcement made by Environmental Packaging Technology, located in Zeeland, Michigan.

In India, Rishi FIBC Pvt Ltd, a leading manufacturer of flexitanks, has expanded its production capacity by developing a massive 180,000-square-feet of production facility in Mysore, Karnataka. It will be using this facility to produce world-class flexitanks in addition to other bulk packing products.

The Bottom Line

With emerging economies of Brazil, India, South Africa, Chile, Thailand, Indonesia, and Argentina along with China being the major exporters of edible liquids, there is no doubt that the demand for safe, tamper-proof, spill-proof and economical liquid packaging will increase. From 2018 to 2026, Latin America, South Africa, and the Asia Pacific will be the highest users of flexitanks. These are the regions where large quantities of non-hazardous liquids are produced and exported to all corners of the globe.

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If you are involved in bulk liquid transportation or storage, it is essential you pay utmost importance to flexitank specifications as well as the container’s specifications and details. The container you select should conform to the standards and criteria set by the industry. This will ensure the flexitank is safely transported to its destination without any hassle, damage, or safety issues.

To be in compliance with regulations and ensure safe carriage, here are the things you should look for when selecting the right container for flexitanks:

Minimum Gross Weight

For bulk liquid transportation, the container should have a minimum gross weight of 30 tons. However, the Container Owners Association stipulates that if a 30-ton gross weight container is unavailable, the cargo mass should not be more than 0.6 of the declared maximum payload of the container.

Corrugation of Side Panels

It is necessary to know that when you are looking into flexitank specifications, you also need to check the container’s decal panels carefully. The panels should be corrugated along their entire length to ensure safe and secure transportation of the cargo. Do not opt for a container with flat decal panels.

Door Locking Mechanism

The container should have door locking cams that should adhere to the requirements of ISO 1496. The cams should lock not just into the top locking bar retainers, but also into the lower ones. It is necessary that the door handle catch should close completely and the handle fits into the handle retainers in a seamless manner.

In addition, the door should be without dents, and the hinges connecting the door to the frame should not be damaged; they should be in proper working order.

Floor of the Container

There are very strict rules about the floor of the container. If the following are found, you can be certain that your flexitank will not reach its intended destination.

• Groove that is more than 15mm deep
• Groove that is 6mm deep and more than 150mm in width
• Anything adversely affecting the strength of the floor, like delamination
• Height difference between adjacent panels. The difference should not be more than 10mm
• Holes in the floor (nail holes are acceptable)

Side and Front Panel Repair

If the container’s side and front panels have been repaired, ensure the repair complies with the guidelines stipulated by IICL. Do not accept the container if you have any doubt about the quality of repair.

After the container is discharged and empty, it should be returned to the shipping line in the same state that it was provided.

Related: What Makes A Flexitank Better Solution

It goes without saying that choosing a container for flexitank shipment is very important. However, in the bargain don’t neglect your flexitank choice. Rishi FIBC Solutions, a leading flexitank manufacturer in India, offers you international standard flexitanks that are highly robust, stretchable, and absorbent. The tanks have varying capacities of up to 24,000 liters.

Get in touch with us: https://fluidflexitanks.com/contact-us/

Flexitanks are being highly preferred for transporting non-hazardous bulk liquid. While the shippers and forwarders are all-praise for this cost-efficient logistics solution, the issue of bulged containers bothers them at times. Considering this genuine concern, flexitanks manufacturers such as Rishi FIBC have come up with more advanced solutions that does away with the problem of damaged or bulged containers.

How the bulging happens

Conventional flexitanks are a giant-pillow like tanks designed to preserve the liquid while it is being transported from one place to another. When the liquid inside the tank starts moving hydrodynamic forces are generated. This stress is transferred to the container, which in-turn exerts the pressure on the bulkhead and on the side walls. If the bulkhead is sturdy, it is able to resist the pressure. Hence, the pressure gets directed to the container’s side walls. Very often the walls are unable to bear this pressure causing the sidewalls to bulge. The bulges are at times unrepairable and even they are repaired, the walls weaken and so the lifespan of the container is reduced. The problem is both for the shipping lines as well as for the shippers as each tries to pass the cost of the damage on to the other. Hence the supply chain is impacted.

What’s the solution for Bulging Containers?

To address the issue of bulging in flexitanks, manufacturers such as Rishi FIBC have come up with an innovation in their flexitank design. The design of the Fluid Flexitank helps to reduce the movement of the liquid inside and hence the hydrodynamic forces are not generated.

The flexitanks are self-standing and their unique design help to keep them stable. As these flexitanks are designed in the shape of a pyramid, it does not exert any pressure on the bulkhead or on to the side walls of the container. The  flexitanks by Rishi FIBC are therefore much preferred as this help to do away with the issue of container damage and also the bulkhead becomes avoidable, thus making things easier for shippers.

Another great advantage of using flexitank is that it can be used with almost any container. In the case of conventional flexitanks, there are several restrictions for the selection of the containers. This is because conventional flexitanks transfer pressure from the liquid inside to the walls of the container and hence they depend heavily on the strength of the container. However, flexitanks being self-standing, do not exert any pressure on the container walls and therefore do not require any strong containers. They can do with any container that is functional, well-maintained and well-cleaned.

Related: Solving the Issue of Bulging Containers while Using Flexitanks

Contact Rishi FIBC

Rishi FIBC is a prominent manufacturer of new age Flexitanks that have eliminated the problem of container damage and bulging. Shippers and logistics providers keen to know more about the advantages of flexitanks or to place an order for custom-made flexitanks, please contact Rishi FIBC today. Our representatives will be glad to attend to your call and queries.

Get in touch with us call: +91-2662-227100

Flexitank containers need to be prepared thoroughly and carefully before you put flexitanks in them. Preparing the flexitank container is crucial else flaws in the container can puncture or damage the flexitank. Remember, you should not use the container for storing or transporting flexitanks if its walls or floors are not in a good condition.

Here are the five steps you absolutely need to follow when preparing a flexitank container

1. Sweep off the dust – The first step towards preparing the flexitank is to open the container and give it a thorough clean. There should be no trace of dirt and dust in the container. If the container is not cleaned properly it could cause contamination. So, to ensure a hygienic and safe environment for the cargo it is vital to clean the container properly.

2. Smoothen out rough edges – Any rough edges in the container can cause chaffing of the flexitanks. So, before you load the flexitanks it is important to cover any rough edges in the container. Once you have cleaned the flexitanks, feel the walls of the container using your hands to detect any rough spots. If you find any rough spots, carefully cover those using duct tapes. For the rough edges on the walls, you can use corrugation. This step helps to keep the flexitanks safe during the transport.

3. Seal the container welds – When preparing flexitank container you also need to take care of the welds. There are usually two welds on each of the sides and two on the front wall of the container. You can use duct tape to cover the corner welds. It is recommended that you apply the duct tape from the floor to around ¾ the height of the container wall. Sealing the rough welds helps to prevent the chafing of flexitank.

4. Remove sharp objects – Carefully check the container floor to look for any screws, nails or any other sharp object that could puncture the flexitank. If any sharp objects are detected those need to be removed from the container immediately. Also, if you find any rough spots use the duct tape or corrugation to smoothen it out.

5. Reject the container that does not meet the criteria – It is important that you carefully check the container and ensure it passes through all required safety standards before you load flexitanks. If you find that the container misses on the vital requirements, it is suggested that you reject the container and immediately go in for another one.

Keep the above five steps in mind when preparing the container for flexitanks to ensure a safe transport. At Rishi FIBC, we make sure to guide our customers on the safe practices for using flexitanks. Contact us today to book your order for customized flexitanks or for more tips on the safe ways of using flexitanks for transporting bulk liquid cargo.

Get in touch with us call: +91-2662-227100 or visit: www.rishifibc.com