Benefits of Using Bulk Container Liners-Fluid Flexitanks manufacturer in India

Benefits of Using Bulk Container Liners

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Bulk Container liner for Flexitanks have been quite popular especially in the transportation and shipping industry for almost 4 decades now. The continued use of bulk container liners has also changed the way business is carried out in the logistics’ supply chain. Their optimistic impact in the industry affects cost-efficiency, sustainability, customer satisfaction, rules and regulations, and more.

Mentioned below are the benefits that bulk container liners add to enhance bulk product handling processes:

  • Enhanced productivity: Bulk products packed in bulk container liners are dealt with automated equipment that lessens the time it takes to load and unload a maritime container. Notice that savings are also applied to costs for this cause as manual labor hours and injury risks for the staff are significantly reduced.
  • Packaging cost savings: It has been proved that supply chain managers save money in packaging each time that they select container liners over Big Bags to pack bulk products for transportation.
  • Lessened product waste: Whether a bulk container is loaded horizontally or vertically, the container liner keeps the whole product cargo securely enclosed at each stage of the process – unloading, loading, storing, and transport. Based on the physical characteristics of the bulk solid, some particles can possibly fall out or spread in the air as it is loaded or unloaded. But, the rate at which that occurs is considerably lessened with container liners.
  • Lessened product contamination: Bulk Container Liners are built sturdy to prevent the potential damages from foreign agents and dampness that could compromise the veracity of bulk solids transported and delivered.
  • Simpler inventory control: Container liners assist to enhance the supply chain process as they streamline the loading and unloading steps. This has a straight contact on the requirement for inventory as dealing with bulk solids during the loading and unloading processes requires less time, it also lessens the need to keep inventory of products held in storage. Remember the inventory and warehousing also has pessimistic effects, for instance increased opportunity for products to blemish or be spoiled in other ways. That type of loss interprets into profits going down the drain.
  • FDA-approved for food handling: The FDA has approved container liners for food handling in the United States. The FDA necessitates that the container liners be made of tough and hard-wearing LLDPE & LDPE film, or top quality woven HDPE/PP fabrics. This kind of construction can assure that the food commodities packed in the container liner are safeguarded well.

So, now it can be very well understood as to how beneficial it is to use the bulk container liners for the flexitanks.

Get in touch with us call: +91 2662 227 100

Everything You Need To Know About Flexitanks For Bulk Liquid Transport-Fluid Flexitanks

Everything You Need To Know About Flexitanks For Bulk Liquid Transport

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When you need to transport a liquid but do not want the trouble of shipping it via tanker cars then a flexitank may be the best option available. Flexitanks are used for shipping non-regulated liquids that can fit within of a standard 20’ shipping container.

A flexitank is a huge bladder made using polymers that can be filled with liquids. They are meant to fit within a standard shipping container and then filled to capacity. They are made using a range of materials based on the application you are going to be using it for such as:

  • PVC
  • Multi-Layer Plastics
  • Single and Double Layer Plastics

Loading and Transportation

A flexitank designed by Flexitank Manufacturer is meant to be placed within the shipping container prior to it is filled with what is being shipped. Shipping companies with knowledge in this kind of packing can also design unique cradles to prevent the flexitank from moving around within the shipping container once it is loaded and ready to be transported.

Loading of the tank is done by a port on the bottom or the top of the tank. Liquids are pumped in and the tank will blow up to accommodate.

Read more: www.fluidflexitanks.com/best-practices-for-loading-and-unloading-of-flexitanks

Things that can be shipped in Flexitanks

Any non-risky or non-prohibited liquid can be transported using a flexitank. This comprises foodstuffs such as molasses, wine, beer or cooking oils. Other things that can be transported would be motionless oils, chemicals, motor, water and other industrial products. The material that the tank is made from will point out what type of container can be used for shipping. Make sure if you are shipping foodstuffs do not forget to take any safety and health precautions to ensure that your items do not spoil in shipment.

Related: What Can Be Transported In Flexitanks And Its Benefits?

Precautionary measure to Take When Using a Flexitank

The most important thing to think about when considering using a flexitank is to ensure that your shipping container is spotless especially when using Flexitanks For Bulk Liquid Transportation. It should not contain any debris, rust or most prominently sharp items that could pierce the tank. Brush off any tacks, nails or sharp refuse leftovers out prior to putting the flexitank within your shipping container.

Keep in mind to necessarily take into account the surrounding environments so that your consignment may be passing through on its journey to its destination. Extreme cold or temperature may have an effect on the liquid that you are shipping, necessitating you to use a climate controlled care.

Get in touch with us call: +91 9526299751

Types Of Thermal Liners For Flexitanks-Fluid Flexitanks Manufacturer in India

Types Of Thermal Liners For Flexitanks

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Thermal liners for Flexitanks act as a woven laminate to offer completely sealed off humidity and temperature-controlled environment for the cargoes that need warming prior to unloading. This liner is made utilizing WPP fabric and it comes with a polythene sheeting and aluminum foil as well. It is an outstanding option for container liners and defends the content inside by reflecting radiant energy.

Woven Polyethylene (Coated PE)

These liners are used for movement of free-flowing foodstuffs, chemicals, sugars or starches. Woven polyethylene is coated for dampness and contagion protection. Each liner is custom manufactured with numerous ports or spouts for mass loading and release chutes for unloading. The liner is intended for fast installation and will offer less worker exposure and quicker filling speeds than traditional bulk packaging. These are usually available in sizes ranging from 20ft to 53ft container.

Woven Polypropylene (Coated PP)

Liners are elastic plastic with outstanding chemical and wear resistance used in transport of agricultural cereal, heavy polymers, fertilizers or minerals. Coated PP can replace labor intensive 25kg or bulk bag transport. Better system than cartons or drums, these Woven Polypropylene are the best option available. The best thing about them is that they emit low carbon footprint and are very much recyclable. Options of utilizing steel, standard bars and fixing kit or the special strapping supports are the best thing about Woven Polypropylene.

Some of the most interesting feature of Coated PP include:

  • Full access cargo liner
  • Custom-built liners
  • Mailbox or Fishtail discharge liner
  • Zipped loaded box liner
  • Bulkhead with steel or no bars liner
  • Triangular bulkhead liner

There is no denying that flexitanks have become very well-liked over the years, particularly for the storage space and transportation of a variety of liquid bulk items. While container liners are used to keep the items inside the flexitank safe and free from contaminants, the thermal liners within can help to carry bulk items in a temperature-controlled environment. These liners also prevent contamination by creating an oxygen barrier and thus are excellent preferred in most of the industries.

For more information call: +91 2662 227 100

Preparing Heater Pads for Flexitanks

Preparing Heater Pads for Flexitanks

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Based on the kind of product being transport, and based on the atmospheric conditions, you can install Heater Pads for Flexitanks and maintain the desired temperature from the beginning of the load, until the discharge in the destination.

Listed below are some of the tips to follow in regards to heater pad preparation steps 

  • In the first tape, it is important to pull the tape off from the heater pad roll. However, it is important not to cut off.
  • In the next step, place the heater pad on the floor of the container close to the doors. Ensure that the inlet and outlet hose are at the rear of the container. Unroll the heater pad in the direction of the front of the container. The unit should be placed in the middle of the container and close enough to the doors to get access into the inlet and outlet hose. It is vital to ensure that the hose lays even on floor devoid of running up the container wall.  It is of utmost importance to avoid KINKS in the hose. Tie the ends of the hose down can assist.
  • Line up the inlet and outlet hose to the rear of the bulkhead panel. Cut two holes 1” x 1” in the base of the bulkhead panel to drag the inlet and outlet hose through. Refrain from stacking bulkhead panel on heater hose or heater pad.
  • Attach the inlet and outlet hoses of the heater pad to the hot water system (which is used at the discharge location).
  • Let the hot water travel until the temperature of the product has increased as per the requirement.

These are some of the vital steps that need to be followed in regards to heater pad preparation steps

Related: Installation Guide for Heater Pads for Flexitanks

The heater pads for flexitanks are used to make the atmospheric condition appropriate for the product being transported. Heater pads are a great finding and work to make sure the products are shipped in a safe and temperature controlled environment. The heater pad essentially has a steady HDP/Valuflex hose which ensures steam and hot water flow through liberally to heat the product inside.

For more information call: +91 2662 227 100

Flexitanks Is An Ideal Solution For Biodiesel Manufacturers-Fluid Flexitank Manufacturer

Flexitanks Is An Ideal Solution For Biodiesel Manufacturers

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Since 2005 the biodiesel industry has seen outstanding growth along with rise in feedstock prices and increase in global competition. But with competition comes need to look towards newer technologies to enhance supply chains and lessen costs.

Flexitanks is one such solution that is ideal and should be looked into by players in the biodiesel industry.

Although flexitanks are not a ‘new’ technology but in recent years they have gained great momentum as bulk liquid transport method.

These are as the name suggest flexible, collapsible soft bladders that fit inside the standard 20ft container on being filled.

The advantages flexitanks has in concern of biodiesel manufacturers are:

  • Flexitank is a cost efficient method. From the raw materials to the end products all can be transported with use of flexitanks in case of biodiesel. Potential cost efficiency is doubled.
  • On installation fexitanks products can be loaded utilising connecting hose and pump (90mins- 2hrs) and promptly sent for transport. Similarly cargo can be discharged at destination. Transhipment, cleaning and storage are unnecessary due to one-time use nature of flexitanks. Supply chain is hence shortened, overall cost decreased and shipment reaches quicker.
  • Shorter supply chains mean less risk
  • Flexitanks are 100% recyclable.
  • Flexitanks help to limit exposure to volatility of market and combat price fluctuation risks. Small quantity feedstock orders mean improved quality and less accumulation thus lowering risk of quality downgrade.
  • Smaller end product shipment through flexitanks also indicate reachability to more customers and hence larger and diverse customer base (spreading out of risks). This means better turnover rates and more manufacturer control on cashflow with less dependence on finances.
  • Flexibility of flexitanks is advantageous in sourcing feedstock from all around the world, with simultaneous ease in global transport of end product. They can be transported by sea, rail or road.
  • The ready availability of flexitanks are a huge plus point in comparison to ISO Tanks that are limited.
  • They are easy to set out and hence manufacturers may order feedstock according to need without involving need for storage and stocking.
  • In equal measure manufacturers can respond quickly to customer’s demand for end product.

For more details call: +91 8221-229400

Choosing The Right Solution For Bulk Liquid Transport-Fluid Flexitanks Manufacturers

Choosing The Right Solution For Bulk Liquid Transport

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Bulk liquid transportation is a significant sector in merchandise/freight transportation industry. It is key to choose the correct method in accordance to the typology of product, origin of product and its destination while also stressing on the reliability and economic viability of method.

Flexitanks and ISO Tank containers are two popular methods of bulk liquid transport.

ISO tanks are made of stainless steel. They are built with a manhole on top with one valve and another valve on bottom. They are usually cylindrical in shape with possible lining to lessen wear and corrosion due to contents but don’t have disposable bladder of flexitanks. They have the ability to carry twenty to forty thousand litres approximately and have up to six compartments. With cleaning and maintenance they may have a long lifespan. ISO tanks require constant inspection and strict sanitation procedures.

Flexitanks or flexibags are collapsible, flexible and hermetic sealed bag which when full fits inside the container thus making the tank a flexitank.  Additional heat pads can be used to prevent thickening of liquids during transport with further provisions of refrigeration etc. They come in a variety of sizes. Due to their flexibility they are cost effective as they expand to fill any size container. Time is saved through use of flexibags as loading and unloading of liquids conducted much easily, while minimising loss of product. The bladders are of one time use and do not have much hassle regarding sanitation and maintenance as compared to ISO tanks.

In general ISO Tanks are the preferred industry method currently but flexitanks are gaining momentum in the industry due to the various advantages it has over ISO Tanks.

  • Distribution and supply of ISO tanks have various conditions which are strenuous for customer and they have significantly higher loading and discharging costs.
  • Flexitanks are smaller and provide more flexibility to customer with safe and easy loading and unloading
  • For similar maximum capacity the shipping freight for flexitank is much lower
  • ISO Tanks are more limited in number and are generally less available than flexitanks.
  • ISO tanks have cleaning, rental and return charges while flexitanks have none.

Get in touch with us call: +91 8221-229400

Best Practices For Loading Transport And Unloading of Flexitanks-Fluid Flexitanks

Best Practices For Loading, Transport And Unloading of Flexitanks

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Flexitanks are the most efficient way to transport bulk liquid from one point to another – be it via land or via water. They offer excellent protection against contamination and oxidation, making sure that the liquid reaches its final destination in a pristine state.

However, to get the best out of flexitanks, you need to be very careful about loading, transport, and unloading processes. Even the best flexitanks command being handled very meticulously in order to get best results. At Rishi FIBC, we guide our customers about the best handling methods of our fluid flexitanks so that the liquid can be stored and transported safely.

Here is a summary of the best practices we recommend for loading, transport, and unloading of flexitanks.

Loading of Flexitank

Correct loading is the most crucial step in the transportation of bulk liquid using flexitanks. The first few things to look out for are: using dedicated and tested hoses that have been stored in the ideal conditions prior to use, checking if all valves are in the correct position before starting the filling, and that the left door of the container is properly shut before filling begins.

After doing the above checks, it’s mandatory that the filling hose be set up in a way that the stress on the valve is minimal. Hose support should be mounted at the same level as the valve – this prevents strain on the hose as well as the coupling.

Gases may impact the quality of certain liquids such as wine and therefore, the filler must make sure that no gases enter the flexitank before, during or after filling. The filling process must start with a relatively lower rate of filling, which is, no more than 200 liters per minute. After the first 2000 liters have been filled, the rate can be increased to about 500-700 liters per minute, but never exceeding 1000 liters per minute.

Another point to note is that there should be no contact of the bulkhead and valve of the flexitank with the container door’s interior. Finally, capacity instructions from the manufacturer should be strictly adhered to – you must never overfill or underfill a flexitank.

 Read more: Loading Instructions for Top and Bottom Loading Flexitanks

Transport of Flexitank

It is vital to ensure that no spillage takes place during transportation. Therefore, the filler should mandatorily install all spillage prevention mechanisms before transport. Also, it is a very effective step to visually check for leakages before securing the containers and preparing the vehicle for transport.

The vehicle being used for transporting the flexitanks should ideally be secured with wheel chocks so as to minimize the movement of the liquid – the lesser the liquid moves, the better would be its condition upon arrival.

Read more: Why Flexitanks for Transporting Liquids?

Unloading of Flexitank

Spill prevention remains an important factor to watch out for even during the final stage of unloading. Drip trays and other measures should help you significantly in avoiding any wastage.

The unloading should begin by opening the right-hand side door of the container. The left door should remain closed almost throughout the unloading – until the flexitank is nearly empty.

Once the unloading is complete, you must immediately remove all markings from the container, announcing the container to be clean and safe for subsequent use.

At Rishi FIBC, we manufacture fluid flexitanks with utmost care in our state-of-the-art manufacturing plant at Mysore in India. We use the best quality material to ensure the bag can withstand loading, transport, and unloading unharmed and without causing any damage to the liquid it contains. However, we do recommend the best practices be followed in all the three stages – loading, transport, and unloading so that the liquid is transported in the most efficient manner.

Get in touch with us call: +91 8221-229400

Shipping Wine In Bulk With Fluid Flexitanks

Fluid Flexitanks for Wine Transport while Shipping

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Wine is one of the most precious, and equally as delicate, products to transport. It needs thorough care in packaging and constant monitoring en route to make sure that it reaches its final owner just as the winemaker desired it to!

No matter how logistically challenging it is to take wine across shores, the market for imported wines from distant lands has remained strong for more than a century. The methods of transportation, however, have evolved and there is now a tremendous shift towards using flexitanks for wine transport. Flexitanks are being preferred as these allow transporting wine in the best state and lowest costs possible.

Let’s take a look at the three types of wine transportation.

Bottle Transport

To give the wine a safe, uneventful journey, transporters chose to ship bottled wines instead of in bulk containers. Although bottle transportation made it fairly easy to ensure that no contamination occurred on the way and that the wine was ready to into the racks right after reaching the final shore, shipping was a considerably expensive process.

Why Bottle Transport?

Because the weight of the bottles themselves made a substantial chunk of cargo. In addition, the bottles were prone to breakage and needed additional packaging material to prevent it. The weight and volume of the bottles restricted the amount of wine that could be transported per ship.

To make good these shortcomings of the bottle transport method, the industry has been radically shifting to bulk transport instead of shipping bottles.

Bulk transport method is of two types depending on the type of container used.

  • ISO Tanks

ISO tanks are hollow steel tanks. They can be put directly on a train, truck or ship and are reusable. Besides wine, ISO tanks are also used for transporting other materials. A typical ISO tank has a capacity of holding up to 26,000 liters of wine.

  • Flexitanks

Using flexitanks for wine transport is the latest and most preferred method among manufacturers. Flexitanks are usually disposable, flexible bags that are put into standard shipping containers for transportation.

Flexitanks for wine transport facilitates the transportation of almost three times as much wine as bottle transport. While a standard shipping container holds about 12,000 wine bottles, a flexitank holds the equivalent of 32,000 wine bottles. This makes it a much more ecologically conscious transportation method than bottle transport, in addition to bringing about a dramatic cost reduction. And the biggest advantage of flexitanks over ISO tanks for wine transport is that the contamination risk is significantly lower in the former.

Take a look at the advantages: https://fluidflexitanks.com/advantages-of-shipping-with-flexitanks/

The typical volume of a flexitank is about 25,000 liters. They are safe to transport via ship, train or truck. A reliably manufactured flexitank is nearly 100% effective in preventing oxidation, thereby preventing premature ageing of wine.

The most common material used for making flexitanks in the current day is polyethylene with ethylene vinyl alcohol (EVOH) used as a barrier material. EVOH keeps the wine from getting in contact with any organic material thereby preserving its original color.

Read more: Why Flexitanks for Transporting Liquids?

Fluid flexitanks are undoubtedly the winner of the wine logistics industry. They have an excellent capacity, offer superior protection against oxidation and contamination and can easily be loaded and unloaded from one medium of transport to another. Rishi FIBC fluid flexitanks have a fine construction, undergo strict quality checks and are the most trusted in the industry for wine transportation.

Get in touch with us call: +91 8221-229400

Recommendations Before Installing The Flexitanks-Fluid Flexitanks Manufacturer

Recommendations Before Installing The Flexitanks

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Various types of containers are in use today which helps in quick and efficient handling of the cargo. Flexitank is the latest type of container which is basically a flexible bag and is usually placed inside a dry freight container and is then filled with liquid cargo. Shipment of liquids in flexitanks is becoming a usual substitute to drums and tank containers as well as canisters.

About flexitanks

Flexitanks are made using rubber, nylon, polyethylene or plastic, a flexible “inflatable” bag type, which is placed within a traditional 20-foot dry freight container, prior to being filled with the liquid cargo via a valve opening either at the bottom end or on top.

Various types of flexitanks are available in the market such as:

  • Affordable single layer bags made of polypropylene or plastic. These may be very susceptible to cuts, which can result in the complete or partial loss of the cargo.
  • More costly multi-layer bags include five to six-ply polyethylene and a polyethylene fiber woven outer layer. These are stronger and more defiant to damage than single layer bags.
  • Rubber bags

Understanding the procedure for loading and discharging

In order to load the flexitank, the liquid is pumped in after connecting the hose to the loading connection. It takes about half an hour to fill up the flexitank however, it depends on the type of cargo, and after completion the container and flexitank are all set for transportation by rail, sea or road. At the place of delivery, the only equipment which is needed is a pump to set free the cargo. Certain liquids showcase certain physical and chemical properties whereby they become more viscous during storage or lower temperatures. To enable the smooth unloading of such cargoes, a heating pad is installed in the container, along with the flexitank. As per the manufacturers of flexitanks it is possible to transfer almost any non-perilous liquid in this way, whether for industrial, chemical or food application. But it is important to note that flexitanks are not right for the carriage of hazardous cargoes.

Recommendations before installing the flexitank

As the flexitank is becoming more and more popular, certain precautions are essential to limit the risk of leaking flexitanks. Prior to the flexitank is placed in the container, the below mentioned points should to be carried out:

  • Get rid of any protruding screw or nail in the floor plating and any other sharp or protruding part
  • Carefully inspect the inside of the dry freight container for any defect or damage.
  • Ensure that the lower part of the container is lined with cardboard lining and is fixed properly to the container sides and floor.
  • Cover the sharp edges and welding seams with tape.
  • Use wooden bracing at the door, with a gap in the lower part for the valve of the flexitank
  •  Make sure that there is enough space between the container doors and the filling valve when they are closed.
  • Install over-pressure valves if the cargo may start fermentation

Following these recommendations prior to the installation of flexitanks would enable the users to make the best use of it.

Get in touch with us call: +91 8221-229400

Advantages of Shipping with Flexitanks-Fluid Flexitanks Manufacturer

Advantages of Shipping with Flexitanks

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The international companies in order to be more competitive should come out with best ideas to cut down their cost with every approach. Thus, it is important for the companies to be unbiased for all possible solutions which might include the logistics needs as well. Most of the companies out there are always looking for various unconventional ways to save money with their shipments. For instance, in case a company is shipping non-hazardous liquid product flexi-tank containers are an excellent option to consider.

The Flexi-tank was developed by the U.S. military which was used primarily to store and transport diesel fuel and water. It is a mass liquid storage unit, prepared with numerous layers of polyethylene, with an external layer of woven polypropylene. As international commerce expanded, logisticians took benefit of this technology to transport any non-risky liquids by simply placing them in a standard dry container. It essentially changes an ocean container to a safer, healthier and cost-effective alternative for shippers. Flexitanks are extensively favored for food-grade products such as fruit concentrates, edible oil, beverages and non-perilous chemical transportation due to their high effectiveness along with superior defense against contamination.

Top Benefits

Flexi-tank is a substitute to standard transportations such as railway, tank-containers, or drums, road tanks, IBCs and other way of transportation. When it comes to shipping bulk liquid there are quite a few factors that need to be taken care of. Business companies that ships bulk liquid experiences a lot of difficulties carrying out a shipment free of mistake. With the arrival of Flexi-tanks, it has certainly become a lot easier as it offers some great benefit which are as listed below.

  • One can considerably reduce expenses of transportation. When compared with tank-container one will just pay for one way freight of the 20-feet container. There is no requirement to return container and pay for this.
  • By using Flexi-tank as packaging for the cargo one can end up saving save not less than 30-40 % in comparison with cost of drums or other capacities.
  • One can also save around 90 % of time for loading and unloading of the cargo.
  • There is no need of cleaning the Flexi-tank after transportation as it is disposable.
  • The material used in the manufacture of the flexi-tank is in fact cheaper than drums or other alternative packaging means.
  • When compared to ISO tanks and drums, Flexitanks can carry increased volume of transportable liquid.
  • The proportion of wastage is very low and there remains negligible or no residue after unloading.

All these phenomenal advantages of flexitanks clearly explain why Flexi-tanks are the most preferred option for shipping. Thus, it can be said that Flexi-tank is one of the most inventive and creative flexible containers that has been designed of late to carry liquid, fluid, foodstuffs and other such things. A flexitank can usually carry molasses, base oils, beer, wine, fruit juices, latex, glycerin, non-hazardous chemicals, egg products, water, oils, edible oils, bio-diesel, chemicals, non-dangerous pharmaceuticals as well as industrial products.

Get in touch with us call: +91 8221-229400